Be wary of Vista Print!
I don't know for sure that they sold me out to Passport to Fun, but it seems like google searching links the two companies and I found a monthly $20 passport to fun charge on my cc statement at the same time I started using vista. All I can say is free isn't always free. After 3 years of them charging me without my knowledge, those free cards cost me $650! (DH did the finances...thought it was something I wanted)

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I have used Spinnprint.com and found their prices great for color copies, also any local color copy place works well. I have photos on my cards so accuracy is important and have never been let down. The trick is to bring in the file on disk and print for the file.
I lay my cards out in photoshop (at the biz card size) then drag and drop them onto a letter sized sheet in photoshop until its full. Save the file and I am good to go!
I just used
www.bayphoto.com for new cards and have to say I LOOOVE them. Not sure if anybody could order or just photographers, but I am wowed. They also have a half off your first order special when you use their ordering system. But for $11 for 40 double sided full color cards, how can you go wrong?
Though, I am talking fancy biz cards, not just your name and a logo.
