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Originally Posted by jlarsson 
A. If you make a fitted velcro diaper, what is the best material to use for the soaker? Terry, micro-fiber, flannel, a bit of each???
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Whatever you like, really

I don't *personally* like micro-fiber as internal sewn-in layers, it can hold on to smells so I prefer to use MF towels as pocket fitted "stuffers" so that they can be washed separately (and rinsed thoroughly). I make my fitteds with 3 "body" layers of flannel, and sew a soaker section of heavyweight cotton terry to the "hidden" layer.
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| B. do you always need a diaper cover to go over your cloth diaper? What's the point of picking a cute pattern for your diaper if you're gonna put a cover on it? |
Some people put just a fitted on their baby when they're at home, especially during the summer. You just have to be vigilant about changing when baby wets

You can also get PUL made with cute prints to use for diaper covers or for the outside of an all-in-one diaper, although most of the print PUL is made with cotton wovens and will have a tendency to wick if the diaper underneath is saturated. You could also buy one of the more translucent diaper covers, like Dappi wraps
http://www.babybestbuy.com/diapering-cover.asp and then you get a peak of the cute print underneath.
I like using cute prints for *me*, though...they make me smile every time I change a diaper

And when baby gets a little older and is getting verbal, they will express their favorites too! DS loves any diaper with a monkey on it right now

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| C. And, lastly, if you do need a diaper cover, then what material do you use for that?... and what is PUL? |
For diaper covers, you can use PUL, polyester fleece (the kind known as "polar", "alpine", "blizzard", and several other names), wool, and some nylons.
PUL stands for polyurethene laminate. It's a polyurethene film that is adhered to the back of a fabric, making the fabric waterproof. Most PUL is solid-colored 100% polyester knit fabric, but you can also get polyester prints and cotton woven prints that have had the PU film applied to them. The cotton woven kind is normally referred to as "DIY" PUL, although it's not really "DIY". Someone buys the fabric and sends it to the laminating company (generally Fabrite, the company that is best known for PUL and makes probably 95% of the PUL on the market) to be waterproofed. If you ever see a co-op for "DIY" PUL, it's a group of people who are collecting fabric so that they can send it all in at once and meet the 50-yard minimum order for having fabric laminated.
HTH! If anything is unclear or I said something that confused you more

let me know and I'll clarify!